3D Printing
Why 3D printed Components
OUR SCOPE
- Fabrication now possible with very intricate shapes, passages, grooves, slots etc.
- Quick turnaround. From 2 days to a week max from the date of confirmed order.
- Cost effective compared to OEM spares.
- Most automotive, aircraft, aerospace components are now 3D printed
- High reliability
- Product Quality Consistency
- OEM spares that are obsolete and out of production
- Value Engineering existing components to last longer
Plastics FDM/FFF Materials & Applications
ABS :
It is made of high-quality poly (acrylonitrile-co-butadiene-costyrene), it is characterized by high mechanical strength, flexibility thanks to excellent interlayer adhesion as well as low linear shrinkage. Dedicated to printing prototypes, functional and technical parts.
Applications :
- Prototypes
- Conceptual models
- Low-cost design
- Enclosures
- Figurines
PLA:
It is made of high-quality polylactide, it is characterized by high mechanical strength, flexibility, excellent interlayer adhesion as well as low linear shrinkage. Dedicated to printing prototypes, functional and technical parts.
Applications :
- High-quality parts
- Architectural models
- Detailed concept models
- Educational models
- Consumer products
- Biodegradable models
PCABS:
PCABS is a blend of polycarbonate (PC) and ABS fibers. The filament is resistant to impacts, UV radiation and high temperature. Z-PCABS is resistant to chemicals, including salts, acids and bases.
Applications :
- consumer products
- high resistance prototypes
- final parts
- functional mechanical parts
- housing
- Automotive industry
PS:
PS is perfect for printing large models. Its strength enables mechanical and functional tests to be carried out. Compared to other polystyrene plastics, PS has been modified in such a way as to give the models a unique semi-matt finish. The surface quality of prints made of this material is comparable to the surface quality of elements produced by injection molds.
Applications :
- Functional prototypes
- Manufacture of low-scale end-use parts
- Large models with a flat surface
- Architectural models
- Enclosures
- Prototypes of mechanical parts
- Consumer product prototypes
PA12:
PA12 is a versatile material that is resistant to high temperatures and various chemicals. It can be post-processed with metalworking tools. PA12 is a hardwearing material and can be colored with commonly used acid-based dyes.
Applications :
- Tools
- The hinges
- Buckles
- Gears
- Functional prototypes
- Mechanical parts
PAHT15 :
PAHT CF15 is an industrial material with a special formula consisting of a polyamide base with 15% addition of carbon microfibers. As a result, the filament combines the durability of nylon with the stiffness of carbon fiber, while maintaining ease of processing. This high-performance material exhibits high stiffness, dimensional stability and chemical resistance. Moreover, PAHT CF15 is resistant to temperatures up to 145 ° C. The filament is perfect for projects in engineering, robotics, automotive, aviation and other industries with difficult conditions.
Applications :
- Parts exposed to oils, greases, brake fluids
- Stressed parts such as brackets or shafts
- Automotive end-use parts, e.g. components in the engine compartment or air intakes
- Impact resistant drone frames / housings
- Tool equipment, e.g. vise jaws
- Mounting elements and handles
PPGF30:
Composite material based on PP (Polypropylene) reinforced with 30% glass fiber. It is one of the most frequently chosen materials in various industries, especially automotive. It is characterized by particularly high stiffness, resistance to high temperature, UV light and the effects of chemicals.
Applications :
- Parts exposed to non-oxidizing acids, bases, fats and most organic solvents.
- Automotive end-use parts, e.g. heat-resistant covers in the vicinity of the engine.
- Structural and semi-structural elements, e.g. frames, brackets, shafts
- Tools and assembly elements
- Sports equipment exposed to moisture and external factors
TPU:
TPU is a flexible material that can bend without breaking and is resistant to a variety of chemicals including gasoline, ethyl alcohol, butane, and carbon monoxide. In addition to being able to withstand temperatures as high as 70 ° C, it also remains resistant to temperatures as low as -40 ° C.
Applications :
- Flexible hinges
- Seals
- Flexible figures
- Tire prototypes
- Headbands
- Phone housings
POM:
Polyoxymethylene, poly (methylene oxide), POM – an organic chemical compound, a polymer from the group of polyethers used for the production of thermoplastics (thermoplastics), which are then used to produce, inter alia, water fittings, car components, elements of electrotechnical devices, household appliances and guitar cubes (feathers).
Applications:
- Components
- Devices
- Other
PAMCF12:
Material based on PA6 filled with ground carbon fiber to obtain parts with good mechanical properties and antistatic properties.
Applications :
- Parts exposed to oils, greases, brake fluids
- Stressed parts such as brackets or shafts
- Automotive end-use parts, e.g. components in the engine compartment or air intakes
- Impact resistant drone frames / housings
- Tool equipment, e.g. vise jaws
- Mounting elements and handles
PACF10:
A material based on PA6 reinforced with carbon fiber, dedicated to the production of parts with good mechanical properties as well as antistatic and electrically conductive properties. Details are characterized by reduced water absorption.
Applications :
- Parts exposed to oils, greases, brake fluids
- Stressed parts such as brackets or shafts
- Automotive end-use parts, e.g. components in the engine compartment or air intakes
- Impact resistant drone frames / housings
- Tool equipment, e.g. vise jaws
- Mounting elements and handles
PLA AM:
The antibacterial additives used in the product are authorized in the European Union – they are in line with the European Regulation on biocidal products (BPR, Regulation (EU) 528/2012. Antimicrobial additives are compliant with the requirements of the US Environmental Protection Agency (EPA) and are on the OEKO-TEX list of approved chemicals.
Applications :
- Parts approved for food contact, cosmetics and so on.
PP:
PP is a high-performance thermoplastic with low density, high flexibility and high fatigue resistance. Its mechanical properties make it an ideal material for 3D printing applications that have to withstand high stresses or deformations.
Applications:
- Final parts
ULTEM:
ULTEM 1010 is a PEI variety that is slightly stronger than 9085 & more resistant to high temperatures. The material can work at temperatures as high as 210 ° C. It is also harder than 9085, making it a good choice in applications where high stiffness of the printed parts is crucial. In addition, the 1010 is resistant to many different chemical agents such as halogenated hydrocarbons, alcohols and aqueous solutions. Due to its high chemical resistance, ULTEM 1010 is suitable for printing pipe elements and seals that do not react with the compounds with which they come into contact. Halogenated hydrocarbons, on the other hand, are used in cooling and heating systems and in devices for metal cleaning.
Applications :
- Parts exposed to oils, greases, brake fluids
- Stressed parts such as brackets or shafts
- Automotive end-use parts, e.g. components in the engine compartment or air intakes
- Impact resistant drone frames / housings
- Tool equipment, e.g. vise jaws
- Mounting elements and handles
Robot Gripper ULTEM 9085/1010
PET:
PETG combines glycol with standard PET material. Filament of high strength and tensile strength. PETG is an industrial 3D printing material designed to work in extreme conditions. It is resistant to oils and greases. The fiber does not degrade over time and is resistant to UV radiation.
Applications :
- Industrial tools and parts
- Parts requiring chemical resistance
- Mechanical parts
- Functional mechanisms
- Crash tests
- Packaging prototypes
- Containers and housings
PEEK:
PEEK is one of the strongest polymers on Earth. Its strength-to-weight ratio is comparable to that of stainless steel. The material also has excellent thermal properties.
The material can be used in the space sector, the mining industry and advanced mechanical engineering. PEEK printed pumps can operate in a wide temperature range. The material withstands cooling down to – 100 ° C and heating up to 250 ° C. The radiation resistance of PEEK has been confirmed experimentally. Samples of this material withstood over 4 years in space.
Applications :
- Parts for the space sector
- Aviation parts
- Radiation resistant parts
- Abrasion-resistant mechanical components
- Production of machinery & equipment components in the automotive, marine, nuclear, petroleum, electronics, medical & aerospace industries. Parts often chosen as replacements for metal parts.
PA AM:
Special filaments with antibacterial properties.
Applications :
- Parts approved for food contact, cosmetics and so on.
ASA:
ASA is a stable thermoplastic material for 3D printing, resistant to changing weather conditions and UV radiation. ASA Pro guarantees that the models will not change color and physical properties even after intensive tests in the open air. High temperature resistance allows models to be tested in direct sunlight without the risk of deformation or discoloration..
Applications :
- Models tested in the field
- Objects requiring resistance to
UV radiation
- Large-format models
- Automotive parts prototypes
- Auto parts
ABS+PA+PC:
Blend of ABS,PA and PC. Have a great Mechanical and Surface properties. Great economical proposition.
Applications :
- Final parts
- Mechanical semi-critic parts
PEEK+CF:
PEEK is one of the strongest polymers on Earth. Its strength-to-weight ratio is comparable to that of stainless steel. The material also has excellent thermal properties.
The material can be used in the space sector, the mining industry and advanced mechanical engineering. PEEK printed pumps can operate in a wide temperature range. The material withstands cooling down to – 100 ° C and heating up to 250 ° C. The radiation resistance of PEEK has been confirmed experimentally. Samples of this material withstood over 4 years in space.
Applications :
- The flammability of PEEK-CF is low, as are the emission of smoke and toxic gases.
- Due to its high mechanical properties, PEEK-CF is used in responsible structures, which in some cases allows the replacement of metal parts of the structure. The advantages of the material are used, among others, by companies from the oil and gas, aviation and automotive segments.
Powder Technology Materials & Applications
PA 11:
The material is the perfect combination between the quality of the parts and the cost of their manufacture. It is very well suited for the production of functional elements that are exposed to various types of chemicals. Its important advantage is also impact resistance and thermoplasticity. It is most often used in orthopedics in the production of shoe insoles and sports articles, but it is also suitable for printing clasps and hinges.
PA12:
Polyamide is the most versatile and versatile choice for producing complex shapes. The material PA 12 is ideal for the production of prototypes and final elements. Used in powder technology, it is characterized by good granularity, which is perfect for the production of parts with high density and low porosity. The material is ideal for the production of connectors, containers or complex housings.
TPU01:
The universal material for use in powder technology allows the production of parts with good flexibility and shock absorption while maintaining optimal accuracy and detail. BASF TPU also has good UV resistance and high thermal stability. Its great advantage is also the excellent quality of the printed surface. It is ideal for the production of shock-absorbing elements, pipes, car parts or footwear and orthopedic models.
PP:
A material with the same properties as commonly used polypropylene plastics used in injection technology, the applications of which are almost unlimited. Thanks to its chemical resistance, low moisture absorption and long-lasting strength, polypropylene is ideal for the production of pipes, fluid conduction systems and containers.
Metal Powder Technology Materials & Applications
AISi10Mg:
AlSi10Mg is an aluminum alloy that combines good strength and thermal properties with light weight and flexible post-processing options. For this reason, it is a frequently used material in automotive, aerospace and automation. Applications include housings, tubing, engine parts, manufacturing tools, and molds for both prototyping and manufacturing purposes.
Ti6AI4V:
Ti6Al4V, one of the best-known alloys for 3D printing in metal, combines excellent mechanical properties with a very low curb weight. The material is corrosion resistant and is used in a variety of demanding engineering environments such as aviation. Applications include functional prototypes, final parts, all kinds of mechanical devices and spare parts.
SS316L:
SS316L – a low carbon stainless steel alloy, also known as 1.4404 – is highly corrosion resistant and offers excellent strength. Stainless steel for 3D printing is characterized by high flexibility and good thermal properties. Stainless steel can be used for food applications, for the production of machine components and production tools. Other applications include cables, prototypes, spare parts, and medical instruments.
IN718:
3D printed Inconel exhibits excellent thermal resistance up to 700 ° C, making the IN718 perfect for applications with extreme temperatures such as turbines and cryogenic installations. It is great for aviation and automotive applications, where it is often used for the production of ducts, pipes, valves and heat exchangers.
C465:
C465 stainless steel is a precipitation hardenable alloy, perfectly suited for the production of metal parts with the highest performance. Suitable for heavy-duty applications, C465 stainless steel offers the highest strength and durability as well as high corrosion resistance. These properties are particularly desirable in the production of parts for the aerospace, medical and marine industries. Applications include hand tools, plastic injection molds, natural gas and oil drilling rigs as well as other industrial equipment.
Smple 3D Printed Products
Jig & Fixtures:
Jigs and fixtures are useful for optimizing industrial manufacturing processes, and they have several advantages, including:
- Improving accuracy and repeatability of operations by minimizing scrap material.
- Increasing the amount of output produced over time.
- fixtures can also reduce post-processing, which in turn reduces production time and cost by allowing for quick assembly and removing the need to sand or file a part after production..
- jigs allow for better tolerances and reduce human error by eliminating certain steps such as drilling holes and fastening parts together.
- Jigs and fixtures are useful for optimizing industrial manufacturing processes.